Category Archives: alumina
China’s import figures for bauxite and alumina illustrate one point about these markets that most commentators failed to notice or understand. In a dynamic and evolving industry, there’s not enough time to develop new supply sources.
China’s imports of bauxite so far this year are well down on 2013, with 22 million tonnes imported, for a decrease of 42%. This is to be expected, since 2013’s result was heavily loaded with stockpile material, much of it still ahead of the refineries.
This material has come from places such as Australia and India, but also Ghana, Fiji, the Dominican Republic and even Malaysia. So so far, no emerging source has elevated itself to a status anything like where Indonesia was at prior to the ban.
Meantime, China’s imports of alumina are accelerating. To the end of July, China had imported 3.2mt, for an increase of 72%. It’s a counter-intuitive result, since China has plenty of refinery capacity, which goes under-utilized when alumina is imported.
To some extent, the increase in imports was offset by a deterioration in price, with too much alumina in stock earlier this year when smelters were shutting their doors.
But those idled smelters are now restarting, and new capacity is coming on stream, and those plants and their raw materials managers can’t wait for entrepreneurs to negotiate with foreign governments and build infrastructure and establish bauxite supply routes from new sources. Those managers need the alumina now, not next year or the year after.
As a result, we at AZ China believe the level of imports of alumina will rise more strongly than we originally predicted, and the price of that alumina will also rise.
We will have more information on the supply balance in our upcoming Black China Report, due out tomorrow (Monday 15th).
China energy company Datang International Power Generation Pty Ltd (Datang) was in the news recently. It has sold off its coal-to-gas facility to a Government-owned “sump company” - a company set up by Beijing to house troublesome assets.
Datang is the company presently developing the process of extracting alumina from coal ash. It is worrying to hear that the major play in Datang’s development strategy is under so much pressure. According to Caixin, a China-based financial media company, Datang couldn’t get rid of the CtG facility quick enough. The plant had used the cheapest technology, but one which failed to take into account the traits and properties of the coal being used. As well, the amount of water consumed in the process was beyond what was allowed in the local government charter. Datang staff from power stations were brought in to run the plant, but these people had no experience in a chemical-based operation. The plant is running at one-third capacity.
If this is the performance Datang can achieve on its flagship project, it bodes ill for projects like the coal ash plants. Datang has published very little about performance or financial results for its coal ash plants.
In China, there is an old saying that adversity leads to prosperity. Another simple interpretation could be that poverty gives rise to the desire for change. For China’s aluminium industry, the “poverty” is getting worse. Because of surplus capacity and high energy cost, smelters can’t find a way to save themselves.
A tough competitive environment accelerates change. Reform met a lot of resistance despite the pain. We have mentioned subsidies many times in our blog. Subsidies appeared to be heroic in that they tried to rescue smelters, but in fact they did nothing of the sort. Smelters who got a subsidy from local government still are suffering heavy losses (you can find the details from our Q2 China Cash Cost). To some degree, it like a drug. If they can’t get more, the result must be facing shut down and close, especially for any small scale company.
But reform is imperative. The longer you struggle, the more pain you get. If you want to go forward, change must start at once. And it is good to see that some big groups start to take action.
According to our sources, Chalco Guangxi Branch, with annual capacity of 150kt, plan to close the smelter because they have suffered a heavy loss for a long time. Instead, they will built a power plant to serve their other facilities, such as their 2.4mt alumina refinery. Such decisive decision is very rare.
In addition, diversification is gradually emerging. Sichuan Qiya Aluminum, with annual capacity of 350kt, had halted 150kt recently and they will now close the smelter completely. Instead, they will build high quality aluminium downstream facilities with RMB10.2 billion investment. And they intend to build a downstream industry zone around their plant.
Hence, reform is not impossible. Reform is going on,, which hopefully will create a better tomorrow for China’s aluminium industry.
AZ China has completed its analysis of the cash cost curve for Q2 2014. Overall, costs went down, but not enough to save many producers.
The analysis threw out many interesting details:
- The average cash cost of production came in at RMB14,150/t (US$2,280). This is a reduction of 2% over Q1.
- The spread of costs ranged from below RMB11,000 (US$1,775) to over RMB16,500 (US$2650).
- Costs went down primarily due to government subsidies reducing the cost of electricity, though the falling price of coal helped some smelters to achieve a lower electricity cost without bureaucratic intervention.
- Surprisingly, alumina costs went down. Cutbacks in primary metal production earlier in the year left the market long in alumina, forcing the price down. With Indonesia no longer supplying bauxite, this input cost is set to rise.
- Other input costs also went down. Anode prices fell thanks to the cost of carbon falling, while over-supply of ALF3 caused that market to reduce prices.
Across the quarter, Shanghai metal prices rose 5% over the lowest price seen in 2014. This and the falling costs have provided relief to the financial performance of smelters. The “break-even point” along the x-axis has shifted right a little, crossing at about the 30% point.
For the record, AZ China has 129 smelters in the total population, but we exclude any smelter which has less than 2 years of data. This means new smelters which are still “bedding down” are excluded, as are smelters which have been idled. Based on our selection criteria, 73 smelters qualified for this analysis.
There will be a more detailed analysis issued to our subscribers. If you are not on our mailing list, please contact us at blackchina@az-china.com.
Anne Stevenson-Yang is a highly respected commentator on the Chinese economy. In her most recent publication, she examines the Qing Dao commodity trading scandal in context of China’s shadow banking and credit industries.
Several of you have asked us about the Qing Dao scandal, so I am posting Anne’s report here, with her permission.
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Dear readers, here is our latest “Weekly Report Review” . If you have any questions or requirements please tell us, thanks!
Energy
With Iraq tensions increasing, crude oil prices climbed to a new level and stood at $107.26/t last week. Focussing on the domestic market, the coal price fell further due to high inventory. A situation that leads traders with a negative outlook to think the price will go down.
Alumina and aluminium
Import prices remained stable last week, however imported material is uncompetitive when compared with domestic alumina. For aluminum, there is no positive change in the downstream market. On-demand procurement volumes were limited to sustain price increase. Last week, aluminum price went down slightly.
Raw material of AL
Although downstream demand continued be weak, refineries controlled their output to a relatively low level which helped petcoke prices stabilize. With oversupply and tighter cash-flow within the industry, they can’t push the prices up easily. Additionally, as demand for aluminum in the main market has shown no sign of a rebound, the price might drop again.
ALF3 price continued to rise due to the low inventory levels, increasing by ¥50/t WoW. For good news, fluorspar prices started to rise slightly.
Alumina is becoming more popular than bauxite, thanks to the Indonesian export ban.
It has been about half a year since the ban took effect and consequently, the bauxite import levels fell considerably and consecutively since February, and there have been no imports of Indonesian bauxite since April.
However, alumina imports continued to be stronger than the same period of last year.
The comparison between the performance of bauxite and alumina clearly shows that alumina now has a more competitive edge over bauxite in terms of cost and also indicates it is unlikely that the bauxite imports will increase in the short term.
Currently, both China domestically-produced and imported alumina are sold at approximately US$420/t which puts a firm cap on top of the bauxite price. Given that sea freight from more remote areas such as Africa and South America is more than double that from Indonesia and Australia, the highest China landed price of bauxite reached about US$90/t. This means that after adding VAT (Value Added Tax) , the cost could easily be over US$110/t. Therefore, the alumina cost could break US$470/t, assuming 2t bauxite are required to produce 1t alumina.
The 50 dollars gap is only a rough estimation, but it’s seems obvious that importing alumina directly from Australia makes more sense at present. Whilst the strategic importance of raw materials should be considered, we would say the import of bauxite won’t recover until the alumina price increases significantly which is unlikely to happen in the near future.
Sometimes, tough medicine is needed. But right now, in the Chinese aluminium industry, pain killers are being handed out, when what’s really needed is some stronger medicine.
Since the beginning of June 2014, more and more smelters that shut down in recent months now plan to restart. The motivation was not the rising prices or increasing demand, but local government pressure. In exchange for restarting, local governments will guarantee a subsidy to reduce the losses. For instance, most smelters in Gansu province have received a subsidy of 0.03/kwh, especially for non-captive power plant smelters. Meanwhile, Guizhou province has issued subsidies to Chalco Guizhou, Chalco ZunYi aluminum, and others. The rumored subsidy was 0.12/kwh in Guizhou province because their original power price was much higher than other provinces.
These subsidies are just a pain-killer which might bring more potential painful problems.
Local governments have to protect their tax revenue, and they have to protect jobs. Many aluminium smelters are the hub of local industrial zones, with feeder industries that employ ten times the number of employees in a smelters. But with more smelters restarting, aluminium prices will fall once again. Soon the low metal price will trigger other capacity shutdowns - and a vicious cycle begins!
In short, the subsidy may ease the current pain, but for a long- term solution, surgery is needed, not just medicine.
As always, these actions from local governments are not uniform. Based on our analysis, the subsidies so far seem to be favouring state owned enterprises. The small guys are missing out.
Dear readers, our latest “Weekly Report Review” has been published. if you have any questions, please tell us. Thanks!
Energy
Iraq tensions drove oil price up sharply last week. But domestic coal prices remain stable. Although coal consumption is increasing in summer, but potential negative factors continued to work, especially high level stock and decreasing ship transport fee.
AL
Compared with increasing spot alumina price, limited trade volumes of imported alumina continued to suppress prices, which still remain at a low level. However, aluminium prices continued to climb slightly.
Raw material of AL
After a adjustment in petcoke prices, last week both anode and fuel grade coke prices remained stable. But for anodes, because of long term weak demand and reducing exports, anode prices declined last week.
For other product, ALF3 rose further last week due to the low level inventory. The total aluminum fluoride stocks held by the 17 main plants decreased by compared with April.
For more information on subscribing to this report and getting the full picture, contact us at blackchina@az-china.com.
I attended the conference “World Aluminium Raw Material Summit 2014” in Yantai, Shandong province. And take back some useful information to share with you.
During the welcome buffet on May 28, there were almost no delegates present, because most of them had been invited by Yantai Port to a reception that same day. Finally the conference reception was attended by the organising staff plus a handful of us who had not received an invitation from Yantai Port.
The official conference started the next day. Although the conference topic is about aluminium and raw material, the content mainly lean to bauxite and the Indonesia export ban. And the presentations were more like a trade fair, with speakers directly and openly promoting their bauxite. Only two papers - “Analysis on domestic and overseas macro-economy trend and policy orientation in 2014” and “Resource challenges for Chinese industry and coal ash application progress” delivered by Zhang liqun and Yin Zhonglin respectively - were useful.
- Zhang Liqun, Macro–economic research department, Chinese State Council Development Research Centre. He had a positive attitude on the China economy, especially the housing market. He said although the consumption structure with focuses of housing and automobiles is adjusted, and growth for the two will fall, demand remains and will grow. So it will have no effect in the first and second-tier cities, and take limited effect on the third and local cities.
- Yin Zhonglin, Director of Alumina Research Division, Chalco Zhengzhou Research Institute. He mentioned that in order to cope with Indonesia export ban, domestic companies are searching for a new way for aluminum industry, to increase domestic exploration and go abroad to secure bauxite. He mentioned in his speech, the total number of companies who build new alumina plants and obtaining bauxite resources aboard is 13. They mainly located in Indonesia, Australia, Guinea, Fiji and other countries. About coal ash, because of technology and poor profitability, it hasn’t achieved a larger scale. So far, two companies built in inner Mongolia had started, another four refiners are still in the testing progress.
The mood at the conference concerning the outlook was surprisingly positive. Although the aluminium market dropped to a worse situation under high energy costs and oversupply along with slowing macro-economic conditions and tight lending policies, smelters still have positive expectations for the future.
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